Turnkey Manufacturing

Outsourcing the manufacturing of your electronic device’s power solution or battery pack requires a trusted partner that can guide you through every step of the process. With over 40 years of manufacturing innovation and experience, Rosslare has it all covered for you.

Cutting Edge Services

Experience the power of our streamlined solutions, optimized processes, and high-volume production. We provide expert guidance throughout your project.

Optimized
Processes

Our processes are streamlined and finetuned providing our customers with the best services. Our experience with MEI, task timing, line balancing, material control, version control, serialization and QA leads to better pilot runs, ESBs and a path to mass production for your project.

Tailored
Solutions

Each project is unique and requires setup of customized tools, production jigs, automations, test fixtures, testing programs, and operator training. With close collaboration and understanding of your needs, we can craft and produce all the elemnts needed for manufacturing your product to the highest standards.

High-Volume Capability

Experiencing a surge in demand for your product? Our manufacturing facilities are designed to accommodate high-volume production, enabling us to meet the demands of even the most substantial orders. We can efficiently ramp up our operations to fulfill large-scale requirements while maintaining strict adherence to quality standards and delivery timelines.

Comprehensive Production & Beyond

Beyond production, we offer expert guidance to optimize your product design for efficient manufacturing. Our goal is to enhance product quality while minimizing costs. Additionally, we provide invaluable support in navigating complex regulatory requirements and certifications, ensuring a smooth path to market entry.

Validation Focus

Our systematic approach to ramping up mass production ensures product excellence. Through rigorous validation, spanning from initial sample production to comprehensive ESB evaluation, we meticulously align processes with design criteria. This proactive approach enables us to identify and address potential issues early in the development cycle, preventing costly rework and delays. By subjecting each stage to comprehensive testing, we gather invaluable insights to refine our processes and guarantee that the final product surpasses the highest quality standards. This commitment to excellence builds customer trust and confidence.

Audit & Testing

For turnkey manufacturing projects, we optimize components by meticulously reviewing the bill of materials (BOM) against our database. This process identifies cost-effective alternatives while ensuring component performance, reliability, and adherence to standards. By proactively addressing potential supply chain risks, component end-of-life issues, and cost fluctuations, we deliver exceptional quality products that maximize value.

End-To-End Services

Our turnkey manufacturing offers comprehensive in-house capabilities encompassing tooling, injection molding, laser engraving, epoxy potting, chip bonding, SMT, through-hole, wave soldering, jig production, spot welding, assembly, label dispensing, ICT/FCT testing fixtures and software – delivering high-quality turnkey production solutions under one roof.

Leveraging our 40 years of electronics expertise, our dedicated engineering and procurement teams optimize component management through advanced systems. This collaborative approach, nurtured by long-term supply chain partnerships, streamlines the entire manufacturing process. Our clients benefit from this robust ecosystem, ensuring timely delivery, cost efficiency, and product excellence.

Manufacturing, Testing, And Ultimate Delivery

The path to mass-production begins with two critical pre-production phases:

Preliminary Batch Production

  • Crafting a small initial batch for rigorous testing, verification, development, design validation, and assessment of manufacturability.

  • Thorough testing, quality process refinement, and standardization are integral parts of this stage.

ESB Evaluation (Engineering Sample Build)

  • Production commencement follows the successful conclusion of all pre-production procedures.

  • Alignment of manufacturing assessment, testing, and quality processes with the design criteria established during the ESB phase.

Rosslare maintains stringent quality control throughout the procurement and production process. Comprehensive testing and sample approval are conducted on all unique components to ensure adherence to rigorous performance standards. This meticulous approach guarantees that our customers’ products consistently meet or exceed expectations.

Some Of Our Outstanding Manufacturing Capabilities

  • PCB Design and Development
  • Plastic part injection molding and tooling
  • Complete electronics design
  • Metal die cutting & stamping / stamping & forming
  • PCB & electronic assembly using SMT and reflow technologies
  • Insertion-wave soldering production
  • Assembly, printing and packaging
  • Reliable ultrasonic welding and soldering
  • In-house testing, cycling and inspection

REL’s ODM clients enjoy complete stocking and delivery facilities for finished goods that accommodate even the most demanding logistic requirements, including emergency stocks, drop shipments, and special requests to ramp up and down on demand.

Contact us Talk with our specialists.