We prioritize quality at every step. Our ISO 9001 system (TÜV Rheinland certified) ensures meticulous quality control throughout R&D, engineering practices. Rigorous checks are integrated into every stage of production, making quality an integral part of who we are.
Beyond our ISO 9001 foundation, we foster a company-wide culture of quality. Documented procedures, meticulous version control, and robust tracking systems (QR labels, serial numbers, date codes) ensure component traceability and control. Rigorous management of Manufacturing Instructions (MEIs), process control, and all quality checks (AQA, IQC, OQA) guarantees consistent excellence at every stage.
Our commitment to quality extends beyond our facilities. We actively partner with international suppliers and Contract Manufacturers (CMs) to ensure all components meet our exacting standards. This includes regular reviews, supplier surveys, and anomaly feedback mechanisms. We address any identified issues through corrective action reports (CAR) for continuous improvement Allowing precise quality levels.
We utilize a comprehensive suite of in-line, semi-, and fully automated testers for in-circuit testing (ICT), functional circuit testing (FCT), and final functional testing (FFT), ensuring thorough evaluation of circuitry and functionality at every stage. We implement firmware version control and secure bootloaders to protect your product’s integrity (although this may vary depending on specific requirements). Secure quantity release per batch is designed to ensure that only the approved number of programmed IC’s are released to the production floor per job order. This aims to maximize version control and security. This combination of advanced testing, programming, firmware control, and component release is intended to deliver high quality and performance in every product.
A meticulous Document Control Center (DCC) manages all documents and facilitates process sign-off, ensuring clear and consistent procedures. Our dedicated Production Engineering (PE) team tackles the optimization challenge. They refine quality processes, manage Sample Review, handle Engineering Samples Build (ESB) documentation, and implement process control measures for optimal line balancing.
Our unwavering commitment to quality, coupled with our efficient processes, delivers reliable products, reduced costs, and accelerated time-to-market. Discover the Rosslare Rechargeable difference.
For indication only; the interactive table below outlines key international standards governing battery pack design, manufacturing, and transportation. These standards, established by organizations like DOT, IEC, UL, and the United Nations, ensure safety, performance, and reliability. We can assist customers in submitting and applying for the standards relevant to specific battery pack specifications. By adhering to these standards, device manufacturers demonstrate their commitment to quality and safety, ensuring their products meet the highest industry benchmarks.
International Standards
Specifies requirements and tests for the safe operation of portable sealed secondary lithium cells and batteries, commonly used in battery packs and chargers.
A standard for Household and Commercial Batteries, ensuring the safety of battery packs used in various applications.
United Nations Mandates safety testing for all lithium batteries (rechargeable and non-rechargeable) for transportation.
Specifies criteria for design qualification and type approval of rechargeable lithium-ion and lithium-ion polymer batteries for cellular phones.
DOT (Department of Transportation)
Establishes the U.S. requirements for shipping lithium batteries, including packaging and hazard communication.
The Pipeline and Hazardous Materials Safety Administration within DOT regulates the transport of lithium batteries in the U.S.
Shipping Marks
Required for packages containing lithium batteries to indicate that they are hazardous materials.
Required for packages that must be shipped only on cargo aircraft.
Indicates that a package contains lithium metal or lithium-ion cells or batteries.
Authorized Manufacturer Requirements
Demonstrates that the manufacturer has a quality management system in place.
Indicates adherence to environmental management standards.
The Responsible Minerals Initiative (RMI) is multi-industry initiative contributing to policy regarding responsible sourcing.
Ensures responsible sourcing of cobalt, a key component in lithium-ion batteries.
Ensures that manufacturers identify and manage the risks linked to the substances they manufacture and market in the EU.
Demonstrates commitment to sourcing minerals responsibly.
Other Compliance Requirements
Indicates conformity with health, safety, and environmental protection standards for products sold within the European Economic Area (EEA).
Required for electronic products sold in the United States.
Restricts the use of specific hazardous materials found in electrical and electronic products.
Governs the disposal and recycling of electronic waste in Europe.
Country-Specific Standards and Compliance
Certification for electrical products sold in Japan.
Certification for electrical products sold in Korea.
Certification for products sold in China.
Bureau of Indian Standards certification for products sold in India.
Shipping Compliance
Provides guidelines for the international air transport of dangerous goods by air, including lithium batteries.
International Maritime Dangerous Goods Code for the safe maritime transport of dangerous goods including lithium batteries.
Recycling and Environmental Compliance
European directive that regulates the manufacture and disposal of batteries in the EU to minimize their impact on the environment.
Quality Assurance and Safety Testing
Develops standards and best practices for packaging to ensure the safe transit of goods.
This standard applies to digital audio equipment and sets safety requirements for these products.
Similar to ANSI C18.2M, but applies to video equipment instead. Both standards ensure the safety of these electronic devices.
This directive is set by the European Union and ensures that products sold in the European Economic Area (EEA) meet general safety requirements.
Supply Chain Security
Voluntary supply chain security program led by U.S. Customs and Border Protection focused on improving the security of private companies' supply chains with respect to terrorism.
Ethical Manufacturing
Demonstrates that a company adheres to ethical standards in manufacturing, including occupational health and safety management Systems.
By adhering to international standards and compliance requirements, manufacturers and distributors ensure the legal and successful global distribution of battery packs and chargers, mitigating risks and fostering responsible and ethical practices.
REL boasts a long history of successfully navigating the complexities of compliance. We understand the importance of meeting the strictest industry standards and legal requirements for battery packs and chargers. Our rigorous approach begins with meticulous lab pre-testing to ensure every product is on track to meet these standards from the outset.
We leverage our expertise and strong relationships with authorized testing labs to expedite the certification process. By efficiently managing applications, reports, and certificates, we strive to minimize delays and ensure your products obtain the necessary approvals in a timely manner. Our goal is to streamline the process and facilitate a smoother journey for your products to market.
REL is committed to achieving and maintaining the highest industry standards. Our extensive experience with testing labs and certifications has equipped us with an in-depth understanding of regulations and requirements. This expertise benefits our customers by ensuring their products meet the necessary standards for safety and compliance. We prioritize your needs and strive to deliver exceptional results.
We strive to consistently deliver high-quality products and services. Our commitment to continuous improvement drives us to refine our processes and stay up-to-date with industry trends. This ensures that our products and services meet or exceed regulatory requirements. By partnering with Rosslare, you benefit from our dedication to quality and compliance.
