Our state-of-the-art facility offers comprehensive manufacturing capabilities. We deliver best-in-class vertically integrated production, including metal stamp and plastic tooling, plastic injection, metal part fabrication, SMT, through-hole components and wave soldering, assembly, packing, and compliant labeling.
This diverse capability ensures we can meet your exact production needs.
Our versatile manufacturing facility, located in Shenzhen, is less than 30 minutes from the border by car. Compared to more distant factory locations, our production plant’s proximity allows for easier visits from customer personnel, including those involved in quality assurance, engineering, and inspection/audit teams. This enables more productive on-site interactions with Rosslare staff and products.
We offer domain expertise in Power Solutions for various sectors, including Medical, Telematics, and Communications.
We are leading OEM/ODM battery & charger producers, renowned for quality & performance.
We prioritize quality in every aspect of our manufacturing process. Our vertically integrated facility houses state-of-the-art equipment, including CNC machines, wire EDMs, lathes, and polishing machines. This allows us to maintain strict control over tool production and ensure the highest quality of your products.
Our comprehensive manufacturing capabilities, including tooling, injection molding, and metal stamping, streamline the development process. By housing these operations within a single facility, we expedite testing, tool creation, and part injection, for Just-In-Time (JIT) plastic parts supply for assembly. This integrated approach ensures exceptional quality and timely delivery of your products.
Our commitment to quality extends to the heart of your project: the electronics assembly. We operate a meticulously designed, in-house Surface Mount Technology (SMT) facility featuring cutting-edge production lines. This allows for complete control over every stage of the process, ensuring precision and efficiency. From applying solder paste to leveraging precision automatic chip placement, our in-house expertise translates to superior quality and faster turnaround times for your project.
Our in-house SMT lines leverage cutting-edge pick-and-place machines for precise component placement. State-of-the-art reflow ovens with optimized thermal profiles ensure flawless soldering, creating exceptional electrical connections and long-term reliability for your product. This supports streamlined production, minimized errors, and ultimately, superior quality delivered at exceptional speed.
Our assembly lines are designed for flexibility and efficiency, staffed by a highly skilled team of operators. This dedicated workforce ensures a smooth production process, capable of handling a wide range of tasks.
We prioritize quality and efficiency throughout our operations. Our adherence to international standards like ISO 9001 demonstrates our commitment to quality management and customer satisfaction.
Additionally, we ensure clear communication by providing all relevant documentation, including Manufacturing Engineering Instructions (MEIs), in multiple languages to support our diverse team. This collaborative approach, combined with our skilled personnel and versatile lines, guarantees exceptional results for your projects.
We take immense pride in our track record of successful deliveries across a wide range of projects. We understand that a smooth and efficient manufacturing process is paramount to your success. That’s why we go beyond just being a manufacturer – we show you the way to achieving excellence.
Our highly skilled engineering teams work hand-in-hand with cutting-edge technology to meticulously orchestrate your project from concept to completion. This powerful combination ensures complete control over every step, from material procurement and scheduling to meticulous assembly and rigorous quality control. We are unwavering in our commitment to exceptional quality and on-time delivery, guaranteeing a smooth experience for you and a triumphant launch for your product.
Partner with us, and let us show you the path to achieving manufacturing excellence.
We prioritize quality throughout the entire process. Rigorous testing and careful inspections ensure your products meet the highest standards. This commitment to excellence guarantees exceptional performance and reliability.
Step 1: Prototype and Validate: Your Path to Product Success
We get R&D circuits into the hands of your engineers to get working battery pack/charger R&D samples into your hands. It could be a small R&D sample board batch using the proposed ICs, schematics, and firmware based on IC Evaluation Kits (EVK), it could also be a preliminary layout PCB that integrates multiple IC’s. We support your R&D team with our solutions, with circuits for thorough testing and verification matching your specifications.
Key services include R&D board layout, R&D board sample production, 3D parts and assembly prototyping, component qualification, circuit simulation, functional testing, and performance measurement and analysis. Our meticulous prototyping process is early-stage validation, lab certification pre-testing, which helps identify potential issues, refine designs, and optimize performance. By leveraging our prototyping services, we can gain valuable insights and make informed decisions before proceeding with subsequent development stages.
Step 2: Pilot Run & Perfecting the ESB Process
In this step, we move to the pilot run, where a number of sample products are produced using the finalized design. Pilot run samples are provided to customers for their R&D and for testing and approval.
The Engineering Sample Build (ESB) stage is a full process kit build of samples, with final BOM parts, features 100% process engineering, including advanced ICT, FCT, and FFT testers, labelling, packaging, It uses final candidate Manufacturing Engineering Instructions (MEI), and the output samples are released to samples for approval for mass-production. These final product samples are released to standards lab testing and certification, with all documentation, manuals, and labels as the final shipped product.
We use the ESB to fine-tune and iron out any kinks in the manufacturing process for optimal efficiency, test and refine quality control, set documentation and process standard times, line balance, and finalize formal operator procedures. We establish and approve clear and repeatable procedures for every step of production.
Step 3: Mass Production & Ramp-up. Scaling for Success:
The moment you’ve been waiting for has arrived. Your product is now ready for mass production! With certifications secured and production lines optimized, we are equipped to deliver a steady supply of high-quality products. Our scalable manufacturing capabilities enable us to ramp up production to meet your growing demand, ensuring a smooth transition from development to market Our efficient manufacturing processes ensure consistent quality and timely delivery, allowing you to bring your product to market with confidence.
Beyond mass production, we offer comprehensive support services to optimize your operations. Our logistics and warehousing expertise ensures a seamless supply chain, including emergency stock management, demand forecasting, and multi-shipment scheduling. This streamlined approach simplifies your procurement process, saving you time and resources.
Additionally, our after-sales support extends to various domains, such as firmware updates. We are committed to providing ongoing assistance and ensuring the long-term success of your product. By leveraging our comprehensive services, you can maximize the benefits of volume-based production and achieve greater efficiency and cost-effectiveness.
Our range of on-demand services enables your business to scale smoothly. Whether you need emergency stock management, drop shipment fulfillment, or production ramp-up/down support, we work with you to design a customized solution that ensures seamless product delivery, tailored to your evolving needs.
